Working at Lightspeed is more than just a job. It’s an adventure and culture that drives toward creating breakthrough products while fostering personal interactions with each other, our customers and partners.
At Lightspeed, our mission is simple: design and build the quietest, most comfortable ANR headsets and helmet installations in the world for the professional or general aviation pilot. Since 1996 we’ve delivered groundbreaking products which have earned us a reputation for being an innovation leader in aviation headsets. We create the best aviation headsets that enhance the pleasures our customers are passionate about, and we are passionate about our customers.
Working at Lightspeed is more than just a job. It’s an adventure and culture that drives toward creating breakthrough products while fostering personal interactions with each other, our customers and partners. We push the envelope to continuously improve and strongly encourage the pursuit of innovation. Ultimately, we strive for the sum of our efforts and energies to deliver remarkable results while having fun.
Current Openings:
Sr. Manufacturing Quality Engineer
Position Description:
Job Title: Sr. Manufacturing Quality Engineer
Job Location: Lake Oswego, OR (Hybrid)
Position Status: Full-time
Reports to: Sr. Director, Manufacturing Operations & Quality
Department: Quality
FLSA Status: Exempt
About the Job
Are you passionate about aviation, technology, product quality, and manufacturing excellence? Do you thrive in a hands-on, cross-functional environment where quality systems, supplier performance, repair operations, and production execution all come together? Lightspeed Aviation is seeking a Sr. Manufacturing Quality Engineer to support premium aviation headset products and service operations.
Position Overview:
The position owns, under direction of Sr. Director Manufacturing Operations & Quality, product quality assurance across domestic and international facilities, including supplier quality, assembly, test, and repair operations. The role defines and improves production and quality processes, supports verification and validation of assembly, repair, and test methods, drives part and process qualification, and maintains inspection planning, in-process inspection capability, configuration control, and process monitoring. The position also serves as a designated TSO authorized signatory responsible for Certificate of Conformance review, approval, and authorized release documentation.
This role operates with significant cross-functional influence across Operations, Sustaining Engineering, Supply Chain, Production, Warehouse, Service Repair, and leadership teams. The position requires strong problem-solving skills, independent judgment, technical writing capability, and the ability to balance quality assurance requirements with practical manufacturing and repair execution.
The successful candidate will be equally comfortable on the production floor, in supplier discussions, and in cross-functional technical reviews. This role requires someone who can translate quality requirements into practical manufacturing and repair controls while maintaining clear documentation, disciplined change control, and strong follow-through.
This role will require quarterly travel to international facilities for auditing, QA, training.
Responsibilities:
- Champion product quality across NPI, sustaining products, production, and service operations, including quality planning, release readiness, verification support, quality acceptance, and change gatekeeping.
- Manage supplier quality and global production/repair support activities, including supplier performance monitoring, audits, corrective actions, escalations, documentation support, and cross-functional issue resolution.
- Serve as a designated TSO authorized signatory responsible for Certificate of Conformance review, approval, and authorized release documentation.
- Serve as the ISO/QMS owner, including related documentation, audit readiness, policy compliance, corrective/preventive action, and continuous improvement activities.
- Develop, maintain, and improve operational and technical documentation, including procedures, work instructions, assembly/test procedures, packaging instructions, service/repair manuals, and Right to Repair documentation.
- Administer and improve production and repair control systems, test equipment programs, calibration controls, production/repair metrics, workflow accuracy, and data integrity.
- Analyze production, supplier, repair, and field data to identify trends, risks, root causes, and corrective/preventive actions, and communicate quality status, priorities, ownership, and mitigation plans to leadership.
Qualifications:
Required:
- Bachelor’s degree in Engineering (Manufacturing, Industrial, Mechanical, Electrical, Quality, or related discipline), or equivalent technical training and experience.
- 5+ years of experience in manufacturing engineering, quality engineering, supplier quality, production support, or a closely related technical operations role.
- Experience with quality management systems such as ISO 9001, AS9100, or similar regulated quality standards.
- Demonstrated technical writing ability, including work instructions, procedures, manuals, test methods, manufacturing documentation, quality records, or regulated release documentation.
- Experience with supplier quality management, corrective/preventive actions, production support, and cross-functional issue resolution.
- Strong analytical, problem-solving, communication, and organizational skills, with ability to manage multiple priorities across quality and manufacturing workstreams.
- Proficiency with ERP, MES, QMS, PLM, production data, or related operational systems; strong Microsoft Excel, data analysis, and documentation skills.
Preferred Qualifications:
- ASQ Certified Quality Engineer (CQE), Six Sigma certification, or equivalent demonstrated process improvement experience.
- Experience in electronics manufacturing, aviation products, repair operations, FAA-regulated products, or other regulated manufacturing environments.
- FAA DER, TSO, Certificate of Conformance, authorized release, certification, or aviation regulatory experience.
- Experience with acoustic test equipment development, maintenance, calibration, or production test methods.
- Familiarity with Right to Repair requirements, service documentation, or repair-center operating models.
- Advanced degree or specialized training in electrical engineering, acoustic engineering, manufacturing engineering, quality engineering, or a related technical discipline.
Why Lightspeed Aviation:
- Join a company where quality, engineering, manufacturing, and service teams work closely together to build aviation products that improve the pilot experience and help protect lives.
- Competitive salary and benefits, including health insurance, retirement plans, paid time off, and professional development opportunities.
- A flexible, collaborative environment where cross-functional work is visible, practical, and directly connected to product quality and customer experience.
- Opportunities for personal and professional growth while supporting products that combine aviation safety, audio performance, and customer-focused innovation.
- This position is based in Lake Oswego, Oregon, and is on a hybrid schedule (3 days a week in office)
- The range for this position is based on experience and the range is $100,000 to $120,000 depending on experience.
- U.S. Work Authorization & Sponsorship: Employer will not sponsor visas for this position
Work Environment:
- Ability to lift 10 lbs. frequently and up to 50 lbs. periodically
- Stand or sit for long periods
- Perform tasks (that may be repetitive) that require reaching, pushing, pulling, kneeling, walking, stooping and/or bending
- Work in an environment that generates OSHA permissible machine noise levels
- Use tools that require fine hand skills
- Visually, observe and differentiate small moving parts
- Must be able and willing to travel domestically and internationally by air, rail, and automobile as required.
Lightspeed Aviation is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to any sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law. Lightspeed Aviation is committed to working with and providing reasonable accommodations for individuals with disabilities. For more information about your rights, please review the EEOC “Know Your Rights” poster: https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12.pdf. If you need reasonable accommodation because of a disability for any part of the employment process, please notify your recruiter.
About Lightspeed Aviation
Entrepreneurial and customer-obsessed, Lightspeed has become an aviation leader by creating unique headsets for pilots through a simple strategy: know your customer well and remain committed to relentless product evolution that expands performance to the edge of technological possibilities. This approach has made Lightspeed the innovation leader in aviation headsets, setting the standard for excellence and earning tremendous brand loyalty and a reputation for expertise and integrity worldwide.
Senior Systems & Acoustics Engineer
Position Description:
Job Title: Senior Systems and Acoustic Engineer
Job Location: Lake Oswego, OR (On-Site)
Position Status: Full-time
Reports to: EVP of Product Innovation & Quality
Department: Engineering
FLSA Status: Exempt
About the Job
Are you passionate about aviation, technology, product quality, and manufacturing excellence? Do you thrive in a hands-on, cross-functional environment where you will serve as the senior technical authority for product architecture, acoustic performance, system integration, and next-generation technology development? Lightspeed Aviation is seeking a Senior Systems & Acoustics Engineer to support premium aviation headset products and service operations.
Under the direction of the EVP Product Innovation & Quality this position is responsible for defining and evaluating product architectures, developing acoustic technologies and methodologies, and ensuring that hardware, software, mechanical, and user-experience elements work together as a cohesive system. The role drives the technical feasibility, architecture definition, and performance optimization of future Lightspeed products while helping translate customer needs into innovative, differentiated solutions.
Nature & Scope:
This position operates as a senior technical contributor with broad influence across product development activities. The role requires deep expertise in acoustics, audio systems, signal paths, transducers, analog and digital audio design, system architecture, and engineering trade-off analysis. The engineer works closely with embedded software engineers, DSP engineers, product management, contract development teams, industrial design resources, and manufacturing partners. The position serves as a key technology leader responsible for identifying technical risks early, evaluating emerging technologies, and helping establish long-term product platforms.
This role operates with significant cross-functional influence across Operations, Sustaining Engineering, Supply Chain, Production, Warehouse, Service Repair, and leadership teams. The position requires strong problem-solving skills, independent judgment, technical writing capability, and the ability to balance quality assurance requirements with practical manufacturing and repair execution.
The successful candidate will be equally comfortable on the production floor, in supplier discussions, and in cross-functional technical reviews. This role requires someone who can translate quality requirements into practical manufacturing and repair controls while maintaining clear documentation, disciplined change control, and strong follow-through.
This role will require quarterly travel to international facilities for auditing, QA, training.
Essential Duties and Responsibilities:
- Define and maintain system architectures, technical requirements, and performance budgets for current and future Lightspeed product platforms.
- Lead the design, analysis, optimization, and validation of acoustic systems, audio signal paths, transducers, microphones, and communication technologies to deliver industry-leading user experiences.
- Conduct system-level trade studies and technical feasibility assessments to evaluate technologies, architectures, components, and design approaches that support product and business objectives.
- Research, prototype, and mature new technologies, concepts, and algorithms that enable future products, competitive differentiation, and intellectual property development.
- Provide technical leadership and guidance to internal and external engineering teams throughout product development, ensuring alignment between system requirements, architecture decisions, implementation, and verification activities.
- Characterize and analyze complete product performance through modeling, simulation, laboratory testing, and field evaluation while identifying technical risks and recommending mitigation strategies.
Qualifications:
Education and Experience:
- Bachelor of Science in Electrical Engineering, Acoustic Engineering, Physics, Computer Engineering, or related discipline.
- Minimum 7 years of relevant product development experience.
- Demonstrated experience designing and analyzing complete audio systems.
- Strong systems engineering background.
- Experience defining product architectures from concept through production.
Preferred Qualifications:
- M.S. or Ph.D. in Acoustics, Electrical Engineering, Audio Engineering, or related field.
- Active Noise Reduction (ANR/ANC) experience.
- Headset, headphone, aviation audio, hearing protection, or communication systems experience.
- Audio Precision, CLIO, Klippel, MATLAB, COMSOL, or similar tools.
- DSP and embedded systems familiarity.
- Patent development experience.
- Human factors and psychoacoustics experience.
Required Skills and Attributes:
- Exceptional analytical and systems-thinking abilities.
- Deep understanding of end-to-end audio systems.
- Strong communication and technical leadership skills.
- Ability to balance technical performance, risk, cost, manufacturability, and schedule.
- Strong innovation mindset and track record of solving difficult technical problems.
- Ability to influence without direct authority.
- Results-driven and highly collaborative.
Why Lightspeed Aviation:
- Join a company where quality, engineering, manufacturing, and service teams work closely together to build aviation products that improve the pilot experience and help protect lives.
- Competitive salary and benefits, including health insurance, retirement plans, paid time off, and professional development opportunities.
- A flexible, collaborative environment where cross-functional work is visible, practical, and directly connected to product quality and customer experience.
- Opportunities for personal and professional growth while supporting products that combine aviation safety, audio performance, and customer-focused innovation.
- This position is based in Lake Oswego, Oregon, and is on-site. Relocation is not offered for this position.
- The range for this position is based on experience and the range is $130,000 to $170,000 depending on experience.
- U.S. Work Authorization & Sponsorship: Employer will not sponsor visas for position.
Work Environment:
- Ability to lift 10 lbs. frequently and up to 50 lbs. periodically
- Stand or sit for long periods
- Perform tasks (that may be repetitive) that require reaching, pushing, pulling, kneeling, walking, stooping and/or bending
- Work in an environment that generates OSHA permissible machine noise levels
- Use tools that require fine hand skills
- Visually, observe and differentiate small moving parts
- Must be able and willing to travel domestically and internationally by air, rail, and automobile as required up to 10%.
Lightspeed Aviation is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to any sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law. Lightspeed Aviation is committed to working with and providing reasonable accommodations for individuals with disabilities. For more information about your rights, please review the EEOC “Know Your Rights” poster: https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12.pdf. If you need reasonable accommodation because of a disability for any part of the employment process, please notify your recruiter.
Lightspeed Aviation is a leading manufacturer of premium aviation headsets and helmet products. Since the first product was introduced in 1996 at AirVenture in Oshkosh, WI., the company has established a reputation for leading innovation in the aviation headset marketplace with a number of “first to market” advances, technologies, and features. In 2022, the company launched a new category of aviation products. Layering life-saving technologies on top of their award-winning audio and ANR platform, Lightspeed ushered in a new era of aviation safety. With this, the company continues to live its mission of “creating products that protect and save lives”. Additionally, Lightspeed is a passionate supporter of initiatives to encourage the next generation of pilots through its support of programs like Young Eagles and Ray Scholars. The company is proud to have participated in helping countless young people experience everything from a discovery flight to getting a Pilot Certificate.
