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How Often Should I Replace My Aviation Headset’s Soft Goods?

March 15, 2023

How Often Should I Replace My Aviation Headset’s Soft Goods?

We sometimes get asked by customers why their ear seals or head pads are wearing out, especially the aviation headset ear seals used on premium ANR models. Some may believe that this part of their premium headset should last forever and not show any signs of deterioration. Some pilots believe they should replace their soft goods every few months or when they show signs of wear. Hopefully, this explanation will help you better understand why your soft goods don’t last forever and how often pilots should replace them.

What are soft goods?

Soft goods are replaceable accessories that enhance the flying experience. These include:

  • Microphone wind screens (mic muffs).
  • Performance ear seals for the Lightspeed Delta Zulu, Zulu series, Sierra, Tango, and PFX or FrameFit™ ear seals for the Zulu 4.
  • Head pads that snap on and off under the headband to provide stability and comfort.

Materials and wear overtime

Soft goods like ear seals, head pads, and mic muffs are consumable components made of conformal foam and polyurethane leatherette that naturally degrade with sweat, temperature, humidity, age, and use. Because the foam’s properties are integral to both passive noise reduction (PNR) and active noise reduction (ANR) performance, wear can reduce effectiveness over time. Because Lightspeed prioritizes both durability AND comfort, the material chosen for these soft goods was purposefully designed to last as long as possible without compromising on comfort.

Much like when you buy a car, you invest your research and hard-earned money to buying what fits your budget, the same as you will with a premium ANR headset. However, if your windshield wipers need replacing, you expect that this is just part of owning a car and go through the annual to 18 months replacement routine. You’re buying your preferred car, or your headset, knowing that to keep optimal performance of the car or headset, parts will need to be replaced or updated over time.

How often should I replace my soft goods?

Lightspeed recommends replacing your soft goods every 12-18 months.  Regular replacement maintains comfort, cleanliness, and safety. Replacing your soft goods this often will not only keep your headsets looking good and professional but is also more hygienic for you and your passengers. In addition, routine replacement of your soft goods will help your aviation headset maintain peak performance and comfort during flight.

Lightspeed offers a discount on these types of accessories and more to members of the Wingman Club. You can find out more about the program at https://www.lightspeedaviation.com/programs/lightspeed-wingman-club.


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